60g 100g Special Shaped Japanese Tofu Packaging Composite PE Hot Fill Custom Printing

Japanese Silken Tofu Retort Tube Pouch 60g 100g Special Shaped Composite PE Bag Hot Fill Custom Printing

Product Description:

Hot filling puts heat and speed on the same line, and this Japanese tofu packaging tube is built to take both. The special shaped composite pouch is formed from food grade PE for 60g and 100g single serve silken tofu portions in Japanese retail and breakfast programs.

Food grade PE film supplies the flexibility, puncture resistance and sealing strength that keep soft curd intact through filling, cooking and distribution, so the delicate silken texture reaches shoppers exactly as it left the factory.

Single layer film is rated for 100°C hot filling, while the laminated structure lifts heat resistance up to 200°C for full retort sterilization, covering pasteurization and high temperature cooking in one pack.

The transparent tube body shows the smooth product inside, and the premade bag format runs cleanly on standard filling equipment. Tube diameter, pouch length and film thickness are customizable to your portion size and line speed.

Custom gravure printing up to 10 colors carries brand, nutrition and barcode artwork. Every material is food grade and certified to FDA and EU 10/2011 for export Japanese tofu packaging programs.

Specifications:

Features:

• ✓ 100°C Hot Fill Capable Film – Seals reliably at elevated temperature
• ✓ Compact 60g 100g Portions – Single serve Japanese breakfast packs
• ✓ Special Shaped Composite Pouch – Cylindrical body with easy grip
• ✓ See Through PE Clarity – Smooth tofu texture fully visible
• ✓ Flexible Puncture Resistant PE – Cushions soft curd in transit
• ✓ Crimp Seal Integrity – Leak free on high speed fillers
• ✓ Custom Gravure Branding – Up to 10 colors with barcode zone
• ✓ Food Safe Export Film – FDA and EU 10/2011 approved

FAQ:

Q: What types of tofu are these bags suitable for?

A: These tube bags are specifically designed for egg tofu (tamago tofu), silken tofu, and soft-textured tofu. The cylindrical shape preserves the delicate gel structure and prevents damage during handling and transport.

Q: Can the bags be customized with my brand design?

A: Yes. We support gravure and flexo printing up to 10 colors, including brand logos, nutritional panels, barcodes, and expiry date marking areas.

Q: What materials are available?

A: We offer single-layer PE for simple recycling, PA/PE laminates for puncture resistance, EVOH high-barrier films for extended shelf life, and aluminium foil composites for maximum protection against oxygen, moisture, and light.

Q: What thickness options do you offer?

A: Standard thickness ranges from 42μ to 55μ, with custom thickness available upon request based on your product protection needs.

Q: Are your packaging materials food-grade?

A: Yes. All materials are FDA-approved and comply with EU 10/2011 food contact material standards. We can provide certification upon request.

Q: Can these bags withstand heat processing?

A: Yes. Our pouches are validated for hot filling, pasteurization, water-bath processing, and retort sterilization. Please confirm your specific temperature and duration requirements with our team.

Q: Do you offer premade bags or roll film?

A: Both. We supply premade tube bags for manual or semi-automatic filling, and roll film for fully automatic packaging lines.